Injection Molding Costing Tool

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Enter Part Information  
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injection moulding process flow chart
Injection Molding is a manufacturing Method where melted plastic is injected into a mold under high pressure to Make Complicated and precise parts. it Generally old to get items care jars caps containers machine dashboards bumpers threshold panels cut and machine lights. the material is heated until it becomes liquid and then injected under high pressure into a custom-Layouted mold where it cools and solidifies into the desired shape. this work is wide old for lot product of congruent parts with great preciseness and body devising it abstract for industries care moving consumer commodity electronics and checkup deviceswith our tools you get analyse and Improve your product costs whether it's for person parts or the integral industry work. You can easily calculate unit costs part costs and total manufacturing costs while also comparing pricing strategies to Improve profitability. our Answers bid light Understandings into your shot mold expenses ensuring cost-effective product and aggressive pricing.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing. (Alphanumeric values are accepted).
Part Description:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc. (Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year (Limit set for the tool: 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup (Limit set for the tool: Less than or equal to Annual volume).

C) Material Specific Information of Parts to be Manufactured

Select the material:-
-Select the material used to manufacture the Part from the dropdown list.
Select from drop down menu:-
-Select from the drop-down menu if the Part requires Colour Additive Required/Not required.

D) Part Specific Information

Part Max Length L (MILLIMETERS):-
- Enter Part Maximum Length dimension. (Limit set for the tool : 1 to 1200 mm)
Part Max Width W (MILLIMETERS):-
- Enter Part Maximum Width dimension. (Limit set for the tool : 1 to 1200 mm)
Part Max Height H (MILLIMETERS):-
- Enter Part Maximum Height dimension. (Limit set for the tool : 1 to 200 mm)
Average Wall Thickness (MILLIMETERS):-
- Enter Part Average Wall Thickness. (Limit set for the tool : 1 to 10 mm)
Part Weight (Grams):-
- Enter Part weight in Grams. (Limit set for the tool : 5 to 2000 grams)
injection moulding parts dimensions

E) Special Part Characteristics

Complexity of the shape of the part:-
- Select from dropdown – (Low, Medium, Complex)
injection moulding parts shape complexity

F) Molding Technology Selection

Select If Using Hot or Cold Runner Tooling:-
- Select If Using Hot or Cold Runner Tooling
injection moulding type molds

G) Generic Secondary Processing

Operation Description:-
- Enter Operation Description if you have any generic process cost to be considered.
Cycle Time (sec/part):-
- Enter the typical Cycle Time in seconds required to process one part for the above- described process. (Limit set for the tool : 3 to 150 Sec/part)
Burden Rate ($/hr):-
- Typical Hourly rate of the equipment, based on machine capital.
$20/hr = <$50k machine
$40/hr = $50k-$150k machine
$60/hr = >$150k machine.