PCB 2 layer - Costing Expert

Pcb 2 Layer Costing Tool

PCB 2-layer manufacturing, a double-sided circuit board is created by laminating a copper layer on both sides of a substrate. It is commonly used to manufacture custom parts from different industries like Consumer Electronics, Computer & IT, Automotive, Industrial electronics, Medical devices, Aerospace & defense, etc. With our advanced PCB costing tool and cost estimator, you can conduct a thorough manufacturing cost analysis. Our PCB cost optimization tool and pricing calculator provide accurate production cost estimations, allowing you to manage expenses effectively. Get a comprehensive PCB cost breakdown, implement efficient cost management strategies, and utilize our PCB cost control tool for better forecasting and cost control in your PCB production process.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing. (Alphanumeric values are accepted).
Manufacturing Location:-
- Select the Location of manufacturing of the part.
- (Pick it from selected dropdowns: USA, CHINA, MEXICO, INDIA, WESTERN EUROPE, EASTERN EUROPE).
Annual Volume:-
- The Number of Pieces that are Required in a Year.
- (Limit set for the tool: 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup (Less than or equal to Annual volume).
(Note: - Suggested value in Input box is Avg. monthly lot run Size. If you want to change simply override this value.)

B) PCB Information (Primary)

Panel Length (mm) :-
- One of the largest dimensions of the PCB Panel. (Limit set for the tool: 1mm - 300mm).
Panel Width (mm) :-
- One of the largest dimensions of the PCB Panel. (Limit set for the tool: 1mm -300mm)
Length of PCB Board (mm) :-
- One of the largest dimensions of the PCB.(Limit set for the tool: 1mm - 290mm)
Panel Width (mm) :-
- One of the shortest dimensions of the PCB. (Limit set for the tool: 1mm - 290mm)
Panel

C) PCB Information (Secondary)Application

Application:-
- Select an application from the dropdown list provided below:
1. Automotive: - Automotive applications like headlamps, tail lamps, and dashboards (speedometer).
2. Communication: - (Mobile, Tab, TV, Electronic Gadgets, Laptop etc.)
3. Home Appliances: - (Led Bulb, Refrigerator, Cooler, fan, etc.)
4. Power Electronics: - (Control panel, Micro Controllers, etc.)
5. Security: - (CCTV camera, Fire alarm system, Smoke Detectors, etc.)
6. Others: - (Toys, etc.)
Default Laminate Board Thickness (mm) :-
- Default laminate board thickness is given as per the application selected.
- (User can override the value if needed from the dropdown which is 0.5, 0.6, 0.8, 1, 1.2, 1.6, 2, 3.2)
Default Base Copper Thickness (Oz):-
- The Default Base Copper thickness is given as per the application selected.
- (User can override the value if needed from the dropdown which is 0.5, 1, 2).
Default Temperature Gradient (°C):-
- The Default Temperature Gradient is given as per the application selected.
-(User can override the value if needed from the dropdown which is Normal 130 °C – 140 °C, Medium 150 °C, High >= 170 °C)
Default Finish Copper Thickness (Oz):-
- The Default Finish Copper Thickness is given as per the application selected.
- (User can override the value if needed from the dropdown which is 1, 2, 3)
Default Solder Mask Colour:-
- The Default Solder Mask Colour is given as per the application selected.
- (User can override the value if needed from the dropdown which is Green, Red, White, Blue, Yellow, Black)
Default Solder Masking Printing required:-
- The Default Solder Masking Printing required is given as per the application selected.
- (User can override the value if needed from the dropdown which is Solder side, Components side, Both side)
Default Silk Screen/Legend Colour:-
- The Default Silk Screen/Legend Colour is given as per the application selected.
- (User can override the value if needed from the dropdown which is Green, Red, White, Yellow, Black)
Default Silk Screen/Legend Printing required:-
- The Default Silk Screen/Legend Printing required is given as per the application selected.
- (User can override the value if needed from the dropdown which is Solder side, Components side, Both side)
Default Type of Surface Finish:-
- The Default Base Copper thickness is given as per the application selected.
- (User can override the value if needed from the dropdown which is Tin-Lead HASL, Lead-Free HASL, ENIG, ENEPIG, ImAg)
Default Type of Depanelization:-
- The Default Type of Depanelization is given as per the application selected.
- (User can override the value if needed from the dropdown which is V-Grooving, Tab-Routing)
Default Control Impedance:-
- The Default Control Impedance is given as per the application selected.
- (User can override the value if needed from the dropdown which is Required or Not required)
Default Dispatch Unit:-
- The Default Dispatch Unit is given as per the application selected.
- (User can override the value if needed from the dropdown which is Single board or Panel)
Number of Drill Holes / PCB:-
- The Default Dispatch Unit is given as per the applThe total number of drill holes / PCB

D) Override

Calculated Number of PCBs per Panel:-
- The Calculated Number of PCBs per Panel is given as per the Length & Width selected.(User can override the value if needed.)
Default Process Rejection:-
- Process rejection is taken at 1% as the default.(User can override the percentage value if needed.)
Fixed Distance Between PCBs (mm):-
- The Fixed Distance Between PCBs is given as per the type of Depanelization selected.(User can override the distance Between PCBs if needed.)
Default Test Points & Solder Pads to Test/ PCB & Override:-
- The Default Test Points & Solder Pads to Test/ PC are given.(User can override the Test Points & Solder Pads if needed.)
pcb 2 layer vertical process image