Ultrasonic Welding Costing Tool

1
Enter Part Information  
2
View Estimate  
3
Enable Customization (Opt.)  
4
Unlock Global costs
5
Save
plasting welding flow chart image
Ultrasonic Welding is an advanced welding technique used to join thermoplastic materials by applying high-frequency ultrasonic acoustic vibrations. This process is widely used in various industries such as automotive, medical, and consumer goods for its efficiency and ability to produce strong, precise bonds.Ultrasonic plastic welding is a reliable, efficient, and versatile method for joining thermoplastic materials, offering strong and durable bonds without the need for additional materials. This process adheres to industrial standards, ensuring high-quality welds suitable for various applications across multiple industries. Conducting a thorough cost analysis helps manufacturers optimize their processes and reduce overall costs.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing.(Alphanumeric values are accepted).
Part Name:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc.(Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year.(Limit set for the tool : 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup.(Limit set for the tool : Less than or equal to Annual volume)

C) Material Specific Information of the Parts to be Welded.

Part A - Plastic Type:-
- Select the first plastic material which is going to be weld.
Part B - Plastic Type:-
- Select the second plastic material which is going to be weld.

D) Part Specific Information

Total Weight(Kg) - Part A + Part B:-
- Part A + Part B:- Sum of weights of all parts that would be welded together in the Process.
Thickness of Plastic (mm):-
- Enter the Maximum Thickness of the Part in the area where it is being Welded. (Limit set for the tool : 0.6 mm to 50 mm).

E) Welding Technology Section

Select Weld Type from dropdown
- For Laser weld need to add weld length.

F) Optional Hot Inserts

Do you want to add Inserts?
- Select 'YES' if you want to add Inserts.
Number of Sides that need Inserts:-
- Enter the Number of Sides that would contain these Inserts.
Quantity of Inserts:-
- Enter the Number of Inserts you would like to add in a single job.