Ultrasonic Welding Costing Tool

1
Enter Part Information  
2
View Estimate  
3
Enable Customization (Opt.)  
4
Unlock Global costs
5
Save
plasting welding flow chart image
Ultrasonic Welding is an essential technique in an plastic welding industries and other as well, which joins thermoplastic materials using high frequency ultrasonic acoustic vibrations. Ultrasonic welding processes are widely used in industries such as automotive, medical, and consumer goods for producing strong, durable, and precise bonds. Ultrasonic Welding cost analysis essential for businesses to optimize and ensure operational efficiency and budget planning for project. costing-expert provides ultrasonic welding cost calculator for user to help understand how to accurately calculate the cost for ultrasonic welding. By just estimating the cost for custom parts with our costing tools you can get precise insights for costing budget.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing.(Alphanumeric values are accepted).
Part Name:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc.(Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year.(Limit set for the tool : 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup.(Limit set for the tool : Less than or equal to Annual volume)

C) Material Specific Information of the Parts to be Welded.

Part A - Plastic Type:-
- Select the first plastic material which is going to be weld.
Part B - Plastic Type:-
- Select the second plastic material which is going to be weld.

D) Part Specific Information

Total Weight(Kg) - Part A + Part B:-
- Part A + Part B:- Sum of weights of all parts that would be welded together in the Process.
Thickness of Plastic (mm):-
- Enter the Maximum Thickness of the Part in the area where it is being Welded. (Limit set for the tool : 0.6 mm to 50 mm).

E) Welding Technology Section

Select Weld Type from dropdown
- For Laser weld need to add weld length.

F) Optional Hot Inserts

Do you want to add Inserts?
- Select 'YES' if you want to add Inserts.
Number of Sides that need Inserts:-
- Enter the Number of Sides that would contain these Inserts.
Quantity of Inserts:-
- Enter the Number of Inserts you would like to add in a single job.