Plastic High Frequency Welding Costing Tool

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Enter Part Information  
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Enable Customization (Opt.)  
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plasting welding flow chart image
Plastic High Frequency welding tool utilizes high-frequency electromagnetic waves to create durable plastic bonds through plastic surface welding. This industrial plastic welding method is widely used for joining custom parts in automotive interiors, medical devices, and consumer appliances. The plastic welding process involves generating high-frequency waves that heat the plastic surfaces, allowing them to fuse together under applied pressure, resulting in strong, permanent bonds.The tool operates by generating high-frequency waves that heat the plastic materials, causing them to fuse under pressure. Conducting a plastic welding cost analysis for high-frequency welding projects is crucial for identifying cost drivers and optimizing expenses. This analysis evaluates material consumption, labor, equipment, energy usage, and overhead costs. By understanding these factors, manufacturers can pinpoint opportunities for cost reduction and process improvements, ultimately enhancing efficiency and reducing overall plastic weld costing.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing.(Alphanumeric values are accepted).
Part Name:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc.(Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year.(Limit set for the tool : 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup.(Limit set for the tool : Less than or equal to Annual volume)

C) Material Specific Information of the Parts to be Welded.

Part A - Plastic Type:-
- Select the first plastic material which is going to be weld.
Part B - Plastic Type:-
- Select the second plastic material which is going to be weld.

D) Part Specific Information

Total Weight(Kg) - Part A + Part B:-
- Part A + Part B:- Sum of weights of all parts that would be welded together in the Process.
Thickness of Plastic (mm):-
- Enter the Maximum Thickness of the Part in the area where it is being Welded. (Limit set for the tool : 0.6 mm to 50 mm).

E) Welding Technology Section

Select Weld Type from dropdown
- For Laser weld need to add weld length.

F) Optional Hot Inserts

Do you want to add Inserts?
- Select 'YES' if you want to add Inserts.
Number of Sides that need Inserts:-
- Enter the Number of Sides that would contain these Inserts.
Quantity of Inserts:-
- Enter the Number of Inserts you would like to add in a single job.