Friction Weld Costing Tool
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Enter Part Information
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View Estimate
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Enable Customization (Opt.)
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Unlock Global costs
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Save
Friction Weld is an advanced technique used to join thermoplastic components by generating heat through mechanical friction. This method is widely employed in industries such as automotive, medical, and consumer goods for its ability to produce strong, durable bonds quickly and efficiently.Costing analysis for this welding process involves evaluating factors such as material consumption, labor, equipment, energy usage, and overhead expenses. Utilizing a plastic welding spot welding cost calculator helps in identifying cost-saving opportunities and optimizing process efficiency.
A) General Part Information
Part Number:-
- Part Number which is usually mentioned on the drawing.(Alphanumeric values are accepted).
Part Name:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc.(Alphanumeric values are accepted).
B) Volume (Number of Pieces Produced)
Annual Volume:-
- The Number of Pieces that are Required in a Year.(Limit set for the tool : 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup.(Limit set for the tool : Less than or equal to Annual volume)
C) Material Specific Information of the Parts to be Welded.
Part A - Plastic Type:-
- Select the first plastic material which is going to be weld.
Part B - Plastic Type:-
- Select the second plastic material which is going to be weld.
D) Part Specific Information
Total Weight(Kg) - Part A + Part B:-
- Part A + Part B:- Sum of weights of all parts that would be welded together in the Process.
Thickness of Plastic (mm):-
- Enter the Maximum Thickness of the Part in the area where it is being Welded. (Limit set for the tool : 0.6 mm to 50 mm).
E) Welding Technology Section
Select Weld Type from dropdown
- For Laser weld need to add weld length.
F) Optional Hot Inserts