Friction Weld Costing Tool

1
Enter Part Information  
2
View Estimate  
3
Enable Customization (Opt.)  
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Unlock Global costs
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plasting welding flow chart image
Friction Welding is an advanced technique used to join thermoplastic components by generating heat through mechanical friction. This method is widely applied in industries such as automotive, medical, and consumer goods, where strong and durable bonds are essential. To ensure cost-effectiveness, a through friction welding costing analysis is important. Our Friction Welding Cost Calculator provides an accurate cost calculation for friction welding by understanding and evaluating factors such as material consumption, labor, equipment, energy usage, and overhead expenses. By using friction welding cost estimator, business owners can make precise decision for their project and its productivity and achieving maximum efficiency and accuracy in plastic welding costing.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing.(Alphanumeric values are accepted).
Part Name:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc.(Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year.(Limit set for the tool : 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup.(Limit set for the tool : Less than or equal to Annual volume)

C) Material Specific Information of the Parts to be Welded.

Part A - Plastic Type:-
- Select the first plastic material which is going to be weld.
Part B - Plastic Type:-
- Select the second plastic material which is going to be weld.

D) Part Specific Information

Total Weight(Kg) - Part A + Part B:-
- Part A + Part B:- Sum of weights of all parts that would be welded together in the Process.
Thickness of Plastic (mm):-
- Enter the Maximum Thickness of the Part in the area where it is being Welded. (Limit set for the tool : 0.6 mm to 50 mm).

E) Welding Technology Section

Select Weld Type from dropdown
- For Laser weld need to add weld length.

F) Optional Hot Inserts

Do you want to add Inserts?
- Select 'YES' if you want to add Inserts.
Number of Sides that need Inserts:-
- Enter the Number of Sides that would contain these Inserts.
Quantity of Inserts:-
- Enter the Number of Inserts you would like to add in a single job.