Powder Coat - Line Costing Tool

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Powder Coat Line process flow image
The liquid paint line painting process involves the application of liquid paint coatings to a workpiece using an automated production line. The workpiece is carefully prepared and then passed through a series of stages, including cleaning, priming, painting, and curing, to achieve a durable and high-quality finish. Liquid Line Paint is to be done on custom parts like car doors, Panels, automotive parts, accessories, etc. Efficient cost analysis, estimation, optimization, and management are critical for successful liquid paint line painting operations. By conducting cost analysis, accurate estimation, and implementing effective cost-saving strategies, you can streamline your operations, optimize pricing, and achieve better cost control. Utilize our advanced cost calculator and leverage cost management techniques to enhance profitability while delivering exceptional liquid paint line painting services.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing. (Alphanumeric values are accepted).
Part Description:-
- Enter Part Name example Bumper, Cover, Upper body, etc. (Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year. (1- 10000000 Nos).
Lot Run Size:-
The Number of Parts to be Processed in a Single setup before change of setup. (Less than or equal to Annual volume).

C) Part Specific Information

Part Thickness (mm):-
- Enter the Maximum thickness of the part. (Limit set for the tool : 0.8 mm - 127 mm).
Part Envelope Length (mm):-
- Enter the Longest Side of the part which is considered the overall length of the part. (Limit set for the tool : 38 mm - 1524 mm).
Part Envelope Width (mm):-
- Enter the Maximum width of the part which is considered the overall width of the part. (Limit set for the tool : 10 mm - 1168 mm).
Part Envelope Height (mm):-
- Enter Height of the part, which is considered overall width of the part. - (Limit set for the tool : 1 mm - 300 mm).
Weight (Kg):-
- Enter the Weight of the part, which is considered overall weight of the part.– (Limit set for the tool : 0.01 Kg to 90 Kg).
Actual Surface Area to be Painted (Sq mm):-
- The user shall enter the Surface Area that needs to be painted. (Limit set for the tool : 1290.32 Sq mm - 1858060 Sq mm).

D) Special Part Characteristics

Select Part Shape:-
- Select shape of the part which is shown in the drawing from the dropdown is given. - 1] Flat / Solid, 2] Tubular 3] Mesh type.

E) Coating Color Selection

Select Powder Coat Color:-
- Select the Color that part needs to be coated in Black, Blue, White, Green, Orange, etc.

F) Select Primer Specifications

Select Primer if needed:-
- Select Primer if needed: - Select Primer - Additional Precoat for added Rust Protection, Improved Surface finish and Better Adhesion (Yes / No).