Plastic Non Contact Welding - Costing Expert

Plastic Non Contact Welding Costing Tool

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Plastic Non Contact Welding tool utilizes advanced non-contact welding methods to join plastic components by heating their surfaces until they soften and fuse, creating durable plastic bonds. This strong plastic welding technique is essential in various industries such as automotive, medical, and consumer goods for applications like automotive interior trim, medical devices, and consumer appliance components. The tool adheres to plastic welding standards, ensuring high-quality and consistent welds. Non-contact plastic welding costing involves a thorough analysis of factors including material consumption, labor, equipment, energy usage, and overhead expenses. By evaluating these factors, manufacturers can identify cost-saving opportunities and optimize process efficiency. This comprehensive cost analysis helps in reducing non-contact plastic welding charges and enhances overall productivity in plastic welding projects.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing.(Alphanumeric values are accepted).
Part Name:-
- Part Name, such as Front plastic desk, Mirror LH/RH, etc.(Alphanumeric values are accepted).

B) Volume (Number of Pieces Produced)

Annual Volume:-
- The Number of Pieces that are Required in a Year.(Limit set for the tool : 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup.(Limit set for the tool : Less than or equal to Annual volume)

C) Material Specific Information of the Parts to be Welded.

Part A - Plastic Type:-
- Select the first plastic material which is going to be weld.
Part B - Plastic Type:-
- Select the second plastic material which is going to be weld.

D) Part Specific Information

Total Weight(Kg) - Part A + Part B:-
- Part A + Part B:- Sum of weights of all parts that would be welded together in the Process.
Thickness of Plastic (mm):-
- Enter the Maximum Thickness of the Part in the area where it is being Welded. (Limit set for the tool : 0.6 mm to 50 mm).

E) Welding Technology Section

Select Weld Type from dropdown
- For Non Contact need to add weld length.

F) Optional Hot Inserts

Do you want to add Inserts?
- Select 'YES' if you want to add Inserts.
Number of Sides that need Inserts:-
- Enter the Number of Sides that would contain these Inserts.
Quantity of Inserts:-
- Enter the Number of Inserts you would like to add in a single job.