Wire Harness - Costing Expert

Wire Harness Costing Tool

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A Wire Harness assembly costing tool is a tool of insulated conducting wires bound together with insulating materials, used in the electrical system of a motor vehicle, complex machine, or aircraft. Our comprehensive wire harness costing analysis and estimation tools provide valuable insights into pricing. Optimize your wire harness costs with our cost calculator and effective cost management strategies. Wire harness can be done on custom parts like switches, sensors, relays, and connectors within a device or system, engine, lights, entertainment systems, dashboard controls, aircraft, and spacecraft, connecting avionics, control systems, navigation equipment, and other electrical subsystems, etc.

A) General Part Information

Part Number:-
- Part Number which is usually mentioned on the drawing. (Alphanumeric values are accepted).
Annual Volume:-
- The Number of Pieces that are Required in a Year.
- (Limit set for the tool: 1- 10000000 Nos).
Lot Run Size:-
- The Number of Parts to be Processed in a Single Setup (Less than or equal to Annual volume).
(Note: - Suggested value in Input box is Avg. monthly lot run Size. If you want to change simply override this value.)

B) Minimum Required Input

Application :-
- Select the application from the dropdown on which the wire harness is to be done. (Select Apploication from dropdowns: High-end Application, Medium Complex Application, Medium-end Application, Low Complex Application, Low-end Application)
# of Wires :-
- The number of wires used in the wire harness. (Limit set for the tool: 1 – 500 Nos.)
Total Length of All Wires:-
- The total length of all wires in inches. (Limit set for the tool: 1 in – 10000 in)
Average gauge of the wire:-
- Select average gauge of the wire from drop-down list.